III. Installation
Please note that the installation of the heavy duty rear hinge kit works similar to the „crackling noise kit“ – but not completely equal!
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Remove the old parts (key size 13 mm)
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Clean (Alcohol swab) – be aware of Aluminium chips
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Grind away all protruding burrs (Grinding tool) while avoiding further damage of the frame surface.
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Clean again.
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Place the car body washer, the stamped letters in touch with the frame tube. Please note; do NOT apply grease or oil between them!
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Apply Never Seez (brown capsule) at the outside of the car body washer as shown below. Please note; Never Seez MAY irritate your skin, that was the reason to recommend gloves.
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Place the cup spring on the car washer (all black side=outside) and apply a tiny amount of Never Seez at its inner edge and also on the recessed washer.
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Slide the stainless washer over the bolt’s thread and apply a small drop of Loctite 243 (blue capsule). Please note; this glue has to cure some time – do NOT fold or ride the bike for a few hours.
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After tightening the bolt to 18 – 20 Nm; you can (if you like to) attach a marking over all parts to check the flawless function.